Jump directly to the content

THERE'S nothing quite as satisfying as digging into a tasty packet of crisps.

But food fans have been left horrified after it was revealed how one popular brand of the tasty snack is really made.

Bag of Walkers Quavers cheese crisps.
4
It was revealed how the cheese curls are made on a recent episode of Inside the FactoryCredit: Sophia-Loren Alexander - The Sun
Quavers dough mixing.
4
The Quavers dough gets mixed together in huge quantitiesCredit: BBC
Two workers wearing headsets inspect a large sheet of yellow material on a factory production line.
4
Paddy McGuinness explored how the snack is madeCredit: BBC

This comes after crisp lovers got a glimpse inside the factory where Quavers are made, as comedian Paddy McGuinness explored took a look as part of the BBC's Inside The Factory series.

Things started off as you might expect, that is until is was revealed that Quavers aren't even technically classic as crips.

This is because Quavers are made from the potato starch powder, which left behind during the crisp-making process - who knew?

So, how are Quavers made?

READ MORE ON FOOD

First starch powder, fine rice and soya flours are mixed together to make a dough.

Then the mixture is passed through a machine where it comes out looking a lot more like lasagne sheets than the cheesy snack we all know and love.

The huge sheets are then quickly cooled and cut by a machine at rate of 7,900 a minute.

The small sections are then added to sunflower to cook, which is when they begin to look a little more familiar.

The hot of the oil transforms any water to steam, which puffs them up into the cheese curls.

Finally, the cheesy coating is added as the Quavers travel through a huge metal drum.

Mrs Hinch shares epic air fryer nacho recipe that takes only 10 minutes to make & loaded with hidden veggies for the kids

But after watching the process some viewers weren't so keen on snacking to Quavers anymore.

One person wrote on social media: "Inside the factory is interesting and horrifying in equal measure. Industrialised production of 'food' ain't pretty.".

And a second said: Inside the factory should be required viewing to realise what Big Food is up to."

Meanwhile, someone else quipped: "There's a lot of work goes into making the humble Quaver!"

"I don't think I'll be buying any more Quavers after this," another chimed in.

That said, not everyone was bothered by the revelation.

READ MORE SUN STORIES

One food fan wrote: I must start eating less processed food. Also me: I really fancy a bag of Quavers after watching Inside the Factory," one Twitter use joked.

And another simply wrote: "Do I give a flying fig how they make Quavers?"

Potato chips moving through a factory machine.
4
The Quavers are spun in a huge metal drumCredit: BBC

The nation’s most peculiar food combinations revealed

Brits reveal unusual food combinations that are so wrong, they feel right

Research by  claims that a whopping four in five Brits experiment with unusual flavours, and almost a quarter have a ‘guilty pleasure’ when it comes to unconventional food combinations,

  1. Crisps and chocolate  
  2. Cheese and chocolate
  3. Crisps in jam sandwich
  4. Chips and milkshake
  5. Cheese and bananas 
  6. Apples with salt and pepper
  7. Avocado and chocolate
  8. Popcorn and hot sauce
  9. Tuna and marmite
  10. Gherkins and peanut butter
Topics